Rolling Billet Casting Machine with Tundish Car / R4M Strand 3 - 10 Tons

Steel billet casting machine radius

4m

Strand quantity

2 strands

Ladle support type

Ladle turret,Ladle car,ladle mounts

Tundish carriage

Semi-portal, cross sliding function

Casting method

Metering nozzle, open casting

Secondary cooling

Water cooling , 1 adjusting circuit

Withdrawal straightening machine

Totally 5 roller, progressive straightening

Roll table

Chain group centralized drive

Dummy bar

Rigid, with self-adapting dummy bar head

Billet cutting

Manual cutting

Billet conveying

Group centralized live roller table

Cooling bank type

Simple cooling bed

Nominal capacity

15T

Tap-to-tap cycle

60min

Furnace quantity

2set

Working days

330 days/year

Average number of daily furnace

24/day

Production capacity

100,000t/year

Casting sectional area(mm)

80×80

100×100

120×120

Casting speed(m/min)

3.0

2.8

2.6

NO.

Billet

size

Casting speed

hourly output

(tons)

Daily output

24hour

(tons)

Annual output(330days)

(tons)

1

80×80

3.0m/min

7.42

178

58,766

2

100×100

2.8m/min

10.81

259.

85615

3

120×120

2.6m/min

15.69

377

124,266

Steel grade

Casting grade(m/min)

Effective deformation rate(ε)

Allowable deformation

rate(εmax)

Straight carbon steel

1.8～2.5

Please refer to the computational table

0.25

Low alloy steel

1.3～2.0

Please refer to the computational table

0.15～0.2

No.

Machine name

Weight

Unit

Quantity

Ⅰ

Equipment body

1

ladle car

5T×2=10T

set

2

2

Tundish carriage

2T×2=4T

set

2

3

Tundish

1.4T×2=2.8T

pec

2

4

Mould 100×100

0.53×2=1.06T

set

2

5

Mould roller

0.01×2=0.02T

set

2

6

Mould cover

0.1T×2=0.2T

set

2

7

Mould oscillator

1.5T×2=3T

set

2

8

Secondary cooling spray tube

0.5T×2=1T

set

2

9

Secondary cooling guide part roll

0.5T×2=1T

set

2

10

Secondary cooling overboard steam drain system

1.1T

set

1

11

Withdrawal and straightening machine

6T×2=12T

set

2

12

Dummy bar

0.9T×2=1.8T

set

2

13

Dummy bar storage device

0.7T×2=1.4T

set

2

14

Roll table before cutting

1.5T×2=3T

set

2

15

Simple cooling bed

1.2T

set

1

16

Billet head and cut off slag collection system

0.5T

set

1

17

Roll road

1.5T×2=3T

set

2

18

Billet out-going roller

1.5×2=3T

set

3

19

Steel lateral shifting machine

3T

set

1

20

Flame cutting machine

1T×2=2T

set

2

21

Hydraulic station system

1.6T

set

1

22

Water cooling station

1.6T

set

1

23

Steel platform

45T

1

Ⅱ

Three Electric System

1

Electric control equipment

set

1

2

Scene meter

set

1

3

Computer system

set

1

Ⅲ

Installation material

1

Electric instrument system material

1T

Set

1

2

Hydraulic piping system material

1T

Set

1

3

Cooling water system material

1T

Set

1

Ⅳ

Offline equipment

1

Mould repairtable

Set

1

2

Mould support stand

Set

1

3

Pair arc template

Pair

2